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Machine Vision Cables & Optical Technologies

Machine vision cable and optical technologies are rapidly increasing in sophistication and deployment. From smart factories to surgical theatres, Nortech Systems is at the forefront of innovation in this field. Our customizable family of small form-factor hybrid Active Optical Cable assemblies, performing E-O/O-E within a single cable, are solving next-generation multi-function cable challenges now. 

Fiber optic technology is revolutionizing data transfer applications and dramatically improving performance in many areas across multiple industries. As the burgeoning field of optical communication grows, so will its usability, leading us into a new era of data transfer and networking.

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Machine Vision and Optical Technologies

Machine vision and optical technologies are rapidly increasing in sophistication and deployment. From smart factories to surgical theatres, Nortech Systems is at the forefront of innovation in this field. Our customizable family of small form-factor hybrid Active Optical Cable assemblies, performing E-O/O-E within a single cable, are solving next-generation multi-function cable challenges now. 

Fiber optic technology is revolutionizing data transfer applications, significantly enhancing performance in countless applications across multiple industries. As the burgeoning field of optical communication grows, so will its applications, leading us into a new era of data transfer and networking.

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Farm equipment spraying field automated sensor technology | Machine vision cables

See the Future Now

Machine vision has undergone a significant evolution in recent years. This is thanks to new optical technologies like high-definition cameras and fiber optic cable development. Progression has allowed machine vision to become one of the leading-edge technologies in the robotics and artificial intelligence fields. 

The challenge with implementing these optical technologies is the increasing data, distance, and reliability requirements. Machine vision cameras have exploded in megapixel image resolution and an ever-growing increase in the number of frames per second captured. 

At Nortech Systems, we are already exceeding the next generation of data and power transmission requirements. Our solutions can handle more data across longer distances with greater reliability in a simplified architecture.

Machine Vision Cables

Machine vision is the technology and engineering discipline that applies optics, communication theory and digital imaging. It develops automated machine guidance and visual inspection systems. Machine vision cables capture and analyze visual information to detect, measure and identify defects, errors or deviations from standard patterns. Depending on the application requirements, machine vision systems use one or multiple high-resolution cameras. Each camera is connected to a dedicated image processing board via a specialized cable.

The image processing board takes relevant features from the raw image data and sends them to a machine controller for further analysis. Machine vision technologies are constantly evolving and improving. This makes them essential for commercial and industrial applications where quality control is crucial. As a result, machine vision applications play a vital role in ensuring products meet the highest quality and safety standards.  

Machine vision cables also play an increasingly important role in medical applications such as cancer detection and surgery. It’s also being used more widely for security purposes, including facial recognition and license plate reading. As optical technologies continue to emerge, they will become even more essential for expanding applications across many industries. Thanks to their versatility and reliability, these systems are poised to play a leading role in the continued advancement of industrial automation and medical care.

Operating room filled with the latest machine vision technology | Machine vision cables

Explore Custom Machine Vision Cables and Assemblies for Complex & Rugged Applications for Increased Data and Power Delivery

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Splicing fiber optic cable on a splice tray | Machine vision cables

Custom Cable & Assemblies

Using the latest manufacturing processes with decades of hands-on experience, Nortech Systems designs, manufactures and provides full lifecycle management support for all your customized cable and cable assembly needs. Our automated lay-up tables and planetary cabling machines, alongside our hand breakout, taping, braiding and jacketing capabilities, can fulfill any custom cable specifications. We also manufacture custom backshell designs for superior strain relief and field-repairable assemblies. Our assemblies are designed to provide dust and EMI protection as well as water immersion protection.

Molded cable assemblies are also an option with many molding production methods. This includes casted two-part, elastomer transfer or injection molding. We also specialize in custom fiber optic, RF and high-speed data and vision cable assemblies. These specialties meet a variety of MIL Standards or your detailed requirements. Our extensive inventory of existing mold tools and our in-house ability to design and build additional tooling and fixtures reduces your project cost and lead time.

Flex & Additional Requirements Testing

Building for high-flex or hostile environmental conditions? We have the experience and equipment to help you design and pre-test solutions so you can build with confidence. Our tests are designed to simulate the most severe conditions, including excessive handling conditions and stresses, extreme heat and cold, salt spray, abrasion, water and chemical immersion and electromagnetic interference (EMI).

Our testing capabilities cover the standard electrical, network, fiber optic and mechanical tests. They also include rolling and torsional flex testing, to ensure functionality in ever-expanding applications within IIoT networks. To ensure functionality in extreme environments, some more intense testing capabilities include cable immersion testing to 1 meter, bubble testing to 60psi, hydroystrostatic underwater pressure testing to 1000 psi and thermal cycle testing (-94 F/-85 C to 355 F/ 180 C) both with programmable cycling and thermal shock testing.

In whatever extreme operating conditions or regulatory environments, you deal with, our testing capabilities will ensure our products meet and exceed your performance requirements.

Plastic cable chain encasing wires and cabling connected to machine vision technology | Machine vision cables
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